- Technical Support
Technical Support: Building Professional Trust
Our advanced machining processes ensure that your projects meet the highest standards. Below is a detailed breakdown of some of our core processing techniques
Core Processing Techniques
Our advanced machining processes ensure that your projects meet the highest standards. Below is a detailed breakdown of some of our core processing techniques:
Five-Axis Machining
Advantages: Allows for complex geometries with high precision. It reduces the need for multiple setups, saving time and improving accuracy.
Applicable Scenarios: Ideal for aerospace components, automotive parts, and intricate medical device designs.
Precision Milling
Advantages: Offers tight tolerances and smooth surface finishes. The flexibility of milling allows for high-speed production of various parts.
Applicable Scenarios: Perfect for creating parts that require fine details, such as molds, mechanical components, and prototypes.
Laser Cutting
Advantages: Precise and efficient for cutting complex shapes in thin materials. It minimizes material waste while maintaining high-quality edges.
Applicable Scenarios: Used in industries like aerospace and electronics where accuracy and fine details are essential.
Material Processing Considerations
We carefully consider the characteristics of each material to ensure that our machining processes are optimized for maximum performance.
Stainless Steel Machining
Tool Selection: Choosing the right tool is critical to achieving a smooth surface finish and maintaining tool life. We select high-quality carbide tools with coatings to reduce wear and improve machining efficiency.
Heat Dissipation Solutions: Stainless steel tends to retain heat during machining, so we use specialized coolant and lubrication systems to manage heat and prevent material distortion.
Aluminum Machining
Tool Selection: For aluminum, we use sharp tools that prevent the material from building up on the tool surface, ensuring smooth cuts and reducing wear.
Heat Dissipation Solutions: Aluminum has a lower melting point, so we use high-pressure coolant systems to maintain a controlled temperature during processing.
Titanium Alloy Machining
Tool Selection: Titanium alloys are tough to machine due to their hardness. We use high-performance cutting tools with specialized coatings to ensure efficient cutting.
Heat Dissipation Solutions: Titanium generates significant heat during machining, so we use optimal coolant strategies and tool speeds to maintain surface integrity.
Technical Parameter Database
Our technical parameter database provides detailed equipment specifications and processing capabilities, ensuring transparency and allowing you to make informed decisions.
| Equipment Type | Specification | Capability | Measurement Tools |
|---|---|---|---|
| 5-Axis CNC | DMG MORI DMU Series | Max. Size: 1200mm x 800mm, Surface Roughness: Ra 0.5μm | Coordinate Measuring Machine (CMM) |
| CNC Milling | HAAS VF Series | Max. Size: 800mm x 500mm, Surface Roughness: Ra 1.0μm | Height Gauge, Roughness Tester |
| CNC Turning | MAZAK Quick Turn | Max. Diameter: 300mm, Surface Roughness: Ra 0.8μm | Micrometer, Caliper |
| EDM | Sodick / Makino | Max. Size: 400mm x 300mm, Surface Roughness: Ra 0.2μm | Optical Profile Projector |